{"id":2635,"date":"2025-10-29T12:41:59","date_gmt":"2025-10-29T12:41:59","guid":{"rendered":"https:\/\/dev2.grupataka.pl\/propoint\/case-study\/linia-montazowa-wycieraczek-w-pelnym-automacie\/"},"modified":"2025-10-29T12:41:59","modified_gmt":"2025-10-29T12:41:59","slug":"fully-automated-wiper-assembly-line","status":"publish","type":"case-study","link":"http:\/\/propoint-gmbh.de\/en\/case-study\/fully-automated-wiper-assembly-line\/","title":{"rendered":"Fully Automated Wiper Assembly Line"},"content":{"rendered":"<section class=\"wp-block-propoint-case-entry\">\r\n    <div class=\"component component-container component-container--regular\">\r\n    <div class=\"wp-block-propoint-case-entry__grid\">\r\n            <div class=\"wp-block-propoint-case-entry__item\">\r\n                                    <div class=\"component-heading\">\r\n            <h3 class=\"component-heading__subheading\">\r\n            Realizacja\r\n        <\/h3>\r\n    \r\n    <div class=\"component-heading__wrapper component-heading__wrapper--align-center\">\r\n        <div class=\"component-heading__headline\">\r\n            \r\n            <h2 class=\"component-heading__heading component-heading__heading--large\">\r\n                                <strong>Fully Automated Wiper Assembly Line<\/strong>\r\n            <\/h2>\r\n        <\/div>\r\n\r\n            <\/div>\r\n<\/div>\r\n                \r\n                                    <div class=\"wp-block-propoint-case-entry__details\">\r\n                                                    <div class=\"wp-block-propoint-case-entry__detail\">\r\n                                <div class=\"wp-block-propoint-case-entry__text wp-block-propoint-case-entry__text--primary\">\r\n                                    Name\r\n                                <\/div>\r\n\r\n                                <div class=\"wp-block-propoint-case-entry__text\">\r\n                                    Robotic Assembly Line for Automotive Wiper Systems\r\n                                <\/div>\r\n                            <\/div>\r\n                                                    <div class=\"wp-block-propoint-case-entry__detail\">\r\n                                <div class=\"wp-block-propoint-case-entry__text wp-block-propoint-case-entry__text--primary\">\r\n                                    Industry\r\n                                <\/div>\r\n\r\n                                <div class=\"wp-block-propoint-case-entry__text\">\r\n                                    Automotive\r\n                                <\/div>\r\n                            <\/div>\r\n                                                    <div class=\"wp-block-propoint-case-entry__detail\">\r\n                                <div class=\"wp-block-propoint-case-entry__text wp-block-propoint-case-entry__text--primary\">\r\n                                    Scope\r\n                                <\/div>\r\n\r\n                                <div class=\"wp-block-propoint-case-entry__text\">\r\n                                    Comprehensive design, construction, and commissioning of a fully automated assembly line for the production of automotive wiper mechanisms. The line covers the entire process \u2014 from automatic component loading, through advanced assembly operations, to final labeling and packaging of the finished product.\r\n                                <\/div>\r\n                            <\/div>\r\n                                            <\/div>\r\n                            <\/div>\r\n\r\n            <div class=\"wp-block-propoint-case-entry__item\">\r\n                            <\/div>\r\n        <\/div>\r\n<\/div>\r\n<\/section>\r\n\n\n<section  class=\"wp-block-propoint-text-with-images\" style=\"\">\r\n    <div class=\"component component-container component-container--regular\">\r\n    <div class=\"wp-block-propoint-steps__heading\">\r\n                <div class=\"component-heading\">\r\n    \r\n    <div class=\"component-heading__wrapper component-heading__wrapper--align-center\">\r\n        <div class=\"component-heading__headline component-heading__headline--gap component-heading__headline--gap-small\">\r\n                            <div class=\"component-heading__chevron component-heading__chevron--small\">\r\n                    <svg width=\"56\" height=\"110\" viewBox=\"0 0 56 110\" fill=\"none\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\">\r\n                        <path d=\"M1 1.76336L54 55L0.999992 108.237\" stroke=\"white\" stroke-width=\"2.55\" stroke-miterlimit=\"10\"\/>\r\n                    <\/svg>\r\n                <\/div>\r\n            \r\n            <h2 class=\"component-heading__heading\">\r\n                                Challenge\r\n            <\/h2>\r\n        <\/div>\r\n\r\n            <\/div>\r\n<\/div>\r\n            <\/div>\r\n        \r\n                    <div class=\"wp-block-propoint-text-with-images__grid\">\r\n                                    <div class=\"wp-block-propoint-text-with-images__item wp-block-propoint-text-with-images__item--offset\">\r\n                        <p class=\"wp-block-propoint-text-with-images__text wp-block-propoint-text-with-images__text--constrained\">\r\n                            The project was initiated to introduce a new wiper mechanism model into production while simultaneously increasing the volume of existing products. The client faced the challenge of improving efficiency, reducing cycle time, and optimizing the assembly process. Until then, the process relied on manual operator work. The existing manual assembly line proved insufficient \u2014 workstations were often idle, and two operators alternated on tasks, leading to wasted time and resources.\n\r\n                        <\/p>\r\n                    <\/div>\r\n                \r\n                                    <div class=\"wp-block-propoint-text-with-images__item\">\r\n                        <p class=\"wp-block-propoint-text-with-images__text wp-block-propoint-text-with-images__text--highlighted wp-block-propoint-text-with-images__text--constrained\">\r\n                            The goal of implementing the robotic workstation was also to showcase the plant\u2019s <strong>modern production capabilities<\/strong> to the OEM end customer.\n\r\n                        <\/p>\r\n                    <\/div>\r\n                            <\/div>\r\n        \r\n                    <div class=\"wp-block-propoint-text-with-images__grid\">\r\n                                    <div class=\"wp-block-propoint-text-with-images__item wp-block-propoint-text-with-images__item--image\">\r\n                        <img loading=\"lazy\" decoding=\"async\" width=\"2560\" height=\"1707\" src=\"http:\/\/propoint-gmbh.de\/wp-content\/uploads\/2025\/10\/realizacje-linia-montazowa2-2-1-scaled-1.jpg\" class=\"attachment-full size-full\" alt=\"\" srcset=\"http:\/\/propoint-gmbh.de\/wp-content\/uploads\/2025\/10\/realizacje-linia-montazowa2-2-1-scaled-1.jpg 2560w, http:\/\/propoint-gmbh.de\/wp-content\/uploads\/2025\/10\/realizacje-linia-montazowa2-2-1-scaled-1-300x200.jpg 300w, http:\/\/propoint-gmbh.de\/wp-content\/uploads\/2025\/10\/realizacje-linia-montazowa2-2-1-scaled-1-1024x683.jpg 1024w, http:\/\/propoint-gmbh.de\/wp-content\/uploads\/2025\/10\/realizacje-linia-montazowa2-2-1-scaled-1-768x512.jpg 768w, http:\/\/propoint-gmbh.de\/wp-content\/uploads\/2025\/10\/realizacje-linia-montazowa2-2-1-scaled-1-1536x1024.jpg 1536w, http:\/\/propoint-gmbh.de\/wp-content\/uploads\/2025\/10\/realizacje-linia-montazowa2-2-1-scaled-1-2048x1366.jpg 2048w\" sizes=\"auto, (max-width: 2560px) 100vw, 2560px\" \/>\r\n\r\n                                            <\/div>\r\n                                    <div class=\"wp-block-propoint-text-with-images__item wp-block-propoint-text-with-images__item--image\">\r\n                        <img loading=\"lazy\" decoding=\"async\" width=\"2560\" height=\"1707\" src=\"http:\/\/propoint-gmbh.de\/wp-content\/uploads\/2025\/10\/realizacje-linia-montazowa2-4-1-scaled-1.jpg\" class=\"attachment-full size-full\" alt=\"\" srcset=\"http:\/\/propoint-gmbh.de\/wp-content\/uploads\/2025\/10\/realizacje-linia-montazowa2-4-1-scaled-1.jpg 2560w, http:\/\/propoint-gmbh.de\/wp-content\/uploads\/2025\/10\/realizacje-linia-montazowa2-4-1-scaled-1-300x200.jpg 300w, http:\/\/propoint-gmbh.de\/wp-content\/uploads\/2025\/10\/realizacje-linia-montazowa2-4-1-scaled-1-1024x683.jpg 1024w, http:\/\/propoint-gmbh.de\/wp-content\/uploads\/2025\/10\/realizacje-linia-montazowa2-4-1-scaled-1-768x512.jpg 768w, http:\/\/propoint-gmbh.de\/wp-content\/uploads\/2025\/10\/realizacje-linia-montazowa2-4-1-scaled-1-1536x1024.jpg 1536w, http:\/\/propoint-gmbh.de\/wp-content\/uploads\/2025\/10\/realizacje-linia-montazowa2-4-1-scaled-1-2048x1366.jpg 2048w\" sizes=\"auto, (max-width: 2560px) 100vw, 2560px\" \/>\r\n\r\n                                            <\/div>\r\n                            <\/div>\r\n<\/div>\r\n<\/section>\r\n\n\n<section class=\"wp-block-propoint-listing\">\r\n    <div class=\"component component-container component-container--narrow\">\r\n    <div class=\"component-heading\">\r\n    \r\n    <div class=\"component-heading__wrapper component-heading__wrapper--align-center\">\r\n        <div class=\"component-heading__headline component-heading__headline--gap component-heading__headline--gap-small component-heading__headline--offset component-heading__headline--offset-small\">\r\n                            <div class=\"component-heading__chevron component-heading__chevron--small\">\r\n                    <svg width=\"56\" height=\"110\" viewBox=\"0 0 56 110\" fill=\"none\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\">\r\n                        <path d=\"M1 1.76336L54 55L0.999992 108.237\" stroke=\"white\" stroke-width=\"2.55\" stroke-miterlimit=\"10\"\/>\r\n                    <\/svg>\r\n                <\/div>\r\n            \r\n            <h2 class=\"component-heading__heading\">\r\n                                Technologies and Solutions\r\n            <\/h2>\r\n        <\/div>\r\n\r\n            <\/div>\r\n<\/div>\r\n        \r\n        <div class=\"wp-block-propoint-listing__list\">\r\n                            <span class=\"wp-block-propoint-listing__item\">\r\n                    Component handling robots \u2013 5 KUKA robots with grippers\r\n                <\/span>\r\n                            <span class=\"wp-block-propoint-listing__item\">\r\n                    Hydraulic actuators for pin crimping\r\n                <\/span>\r\n                            <span class=\"wp-block-propoint-listing__item\">\r\n                    Vision inspection station\r\n                <\/span>\r\n                            <span class=\"wp-block-propoint-listing__item\">\r\n                    NOK reject station\r\n                <\/span>\r\n                            <span class=\"wp-block-propoint-listing__item\">\r\n                    Dedicated assembly tools for multiple references, including Stanley automatic screwdrivers and Pick&amp;Place system\r\n                <\/span>\r\n                            <span class=\"wp-block-propoint-listing__item\">\r\n                    Quality control systems (rotation angle inspection, vision-based completeness inspection, start position verification)\r\n                <\/span>\r\n                            <span class=\"wp-block-propoint-listing__item\">\r\n                    Labeling and packaging system\r\n                <\/span>\r\n                            <span class=\"wp-block-propoint-listing__item\">\r\n                    Detailed process simulation in Plant Simulation\r\n                <\/span>\r\n                            <span class=\"wp-block-propoint-listing__item\">\r\n                    Visualization \u2013 Siemens TP1200 HMI\r\n                <\/span>\r\n                            <span class=\"wp-block-propoint-listing__item\">\r\n                    TDK Lambda GEN-40-38-PSINK power supply and Blocsma lifter\r\n                <\/span>\r\n                            <span class=\"wp-block-propoint-listing__item\">\r\n                    Workstations equipped with light curtains and mechanical barriers\r\n                <\/span>\r\n                            <span class=\"wp-block-propoint-listing__item\">\r\n                    Devices and tools for specified products \u2013 D3P2 LHD, BMW F6X LHD, BMW F6X RHD\r\n                <\/span>\r\n                    <\/div>\r\n<\/div>\r\n<\/section>\r\n\n\n<section  class=\"wp-block-propoint-text-with-images\" style=\"\">\r\n    <div class=\"component component-container component-container--regular\">\r\n    <div class=\"wp-block-propoint-steps__heading\">\r\n                <div class=\"component-heading\">\r\n    \r\n    <div class=\"component-heading__wrapper component-heading__wrapper--align-center\">\r\n        <div class=\"component-heading__headline component-heading__headline--gap component-heading__headline--gap-small\">\r\n                            <div class=\"component-heading__chevron component-heading__chevron--small\">\r\n                    <svg width=\"56\" height=\"110\" viewBox=\"0 0 56 110\" fill=\"none\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\">\r\n                        <path d=\"M1 1.76336L54 55L0.999992 108.237\" stroke=\"white\" stroke-width=\"2.55\" stroke-miterlimit=\"10\"\/>\r\n                    <\/svg>\r\n                <\/div>\r\n            \r\n            <h2 class=\"component-heading__heading\">\r\n                                Process and Execution\r\n            <\/h2>\r\n        <\/div>\r\n\r\n            <\/div>\r\n<\/div>\r\n            <\/div>\r\n        \r\n                    <div class=\"wp-block-propoint-text-with-images__grid\">\r\n                                    <div class=\"wp-block-propoint-text-with-images__item wp-block-propoint-text-with-images__item--offset\">\r\n                        <p class=\"wp-block-propoint-text-with-images__text wp-block-propoint-text-with-images__text--constrained\">\r\n                            The project began with an in-depth analysis of the existing manual process. Our engineering team conducted optimization workshops and created a digital simulation of the entire process, considering every stage: operation sequence, robot layout, cycle times, and tooling requirements.\n\r\n                        <\/p>\r\n                    <\/div>\r\n                \r\n                                    <div class=\"wp-block-propoint-text-with-images__item\">\r\n                        <p class=\"wp-block-propoint-text-with-images__text wp-block-propoint-text-with-images__text--highlighted wp-block-propoint-text-with-images__text--constrained\">\r\n                            Based on the collected data, the equipment was designed and manufactured. Before final implementation, the entire line was tested in our assembly hall. After a successful trial run, the line was installed at the client\u2019s site and finalized with operator training. The project also included after-sales service and technical support.\n\r\n                        <\/p>\r\n                    <\/div>\r\n                            <\/div>\r\n        \r\n                    <div class=\"wp-block-propoint-text-with-images__grid\">\r\n                                    <div class=\"wp-block-propoint-text-with-images__item wp-block-propoint-text-with-images__item--image\">\r\n                        <img loading=\"lazy\" decoding=\"async\" width=\"2560\" height=\"1707\" src=\"http:\/\/propoint-gmbh.de\/wp-content\/uploads\/2025\/10\/realizacje-linia-montazowa2-3-1-scaled-1.jpg\" class=\"attachment-full size-full\" alt=\"\" srcset=\"http:\/\/propoint-gmbh.de\/wp-content\/uploads\/2025\/10\/realizacje-linia-montazowa2-3-1-scaled-1.jpg 2560w, http:\/\/propoint-gmbh.de\/wp-content\/uploads\/2025\/10\/realizacje-linia-montazowa2-3-1-scaled-1-300x200.jpg 300w, http:\/\/propoint-gmbh.de\/wp-content\/uploads\/2025\/10\/realizacje-linia-montazowa2-3-1-scaled-1-1024x683.jpg 1024w, http:\/\/propoint-gmbh.de\/wp-content\/uploads\/2025\/10\/realizacje-linia-montazowa2-3-1-scaled-1-768x512.jpg 768w, http:\/\/propoint-gmbh.de\/wp-content\/uploads\/2025\/10\/realizacje-linia-montazowa2-3-1-scaled-1-1536x1024.jpg 1536w, http:\/\/propoint-gmbh.de\/wp-content\/uploads\/2025\/10\/realizacje-linia-montazowa2-3-1-scaled-1-2048x1366.jpg 2048w\" sizes=\"auto, (max-width: 2560px) 100vw, 2560px\" \/>\r\n\r\n                                            <\/div>\r\n                                    <div class=\"wp-block-propoint-text-with-images__item wp-block-propoint-text-with-images__item--image\">\r\n                        <img loading=\"lazy\" decoding=\"async\" width=\"2560\" height=\"1707\" src=\"http:\/\/propoint-gmbh.de\/wp-content\/uploads\/2025\/10\/realizacje-linia-montazowa2-5-1-scaled-1.jpg\" class=\"attachment-full size-full\" alt=\"\" srcset=\"http:\/\/propoint-gmbh.de\/wp-content\/uploads\/2025\/10\/realizacje-linia-montazowa2-5-1-scaled-1.jpg 2560w, http:\/\/propoint-gmbh.de\/wp-content\/uploads\/2025\/10\/realizacje-linia-montazowa2-5-1-scaled-1-300x200.jpg 300w, http:\/\/propoint-gmbh.de\/wp-content\/uploads\/2025\/10\/realizacje-linia-montazowa2-5-1-scaled-1-1024x683.jpg 1024w, http:\/\/propoint-gmbh.de\/wp-content\/uploads\/2025\/10\/realizacje-linia-montazowa2-5-1-scaled-1-768x512.jpg 768w, http:\/\/propoint-gmbh.de\/wp-content\/uploads\/2025\/10\/realizacje-linia-montazowa2-5-1-scaled-1-1536x1024.jpg 1536w, http:\/\/propoint-gmbh.de\/wp-content\/uploads\/2025\/10\/realizacje-linia-montazowa2-5-1-scaled-1-2048x1366.jpg 2048w\" sizes=\"auto, (max-width: 2560px) 100vw, 2560px\" \/>\r\n\r\n                                            <\/div>\r\n                            <\/div>\r\n<\/div>\r\n<\/section>\r\n\n\n<section class=\"wp-block-propoint-grid\">\r\n    <div class=\"component component-container component-container--regular\">\r\n    <div class=\"wp-block-propoint-grid__header\">\r\n                                                <div class=\"component-heading\">\r\n    \r\n    <div class=\"component-heading__wrapper component-heading__wrapper--align-center\">\r\n        <div class=\"component-heading__headline component-heading__headline--gap component-heading__headline--gap-small\">\r\n                            <div class=\"component-heading__chevron component-heading__chevron--small\">\r\n                    <svg width=\"56\" height=\"110\" viewBox=\"0 0 56 110\" fill=\"none\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\">\r\n                        <path d=\"M1 1.76336L54 55L0.999992 108.237\" stroke=\"white\" stroke-width=\"2.55\" stroke-miterlimit=\"10\"\/>\r\n                    <\/svg>\r\n                <\/div>\r\n            \r\n            <h2 class=\"component-heading__heading\">\r\n                                Results\r\n            <\/h2>\r\n        <\/div>\r\n\r\n                    <div class=\"component-heading__side component-heading__side--spaced\">\r\n                                    <svg class=\"component-heading__ornament\" width=\"246\" height=\"51\" viewBox=\"0 0 246 51\" fill=\"none\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\">\r\n                        <rect y=\"25.4561\" width=\"36.0006\" height=\"36.0006\" transform=\"rotate(-45 0 25.4561)\" fill=\"#F7A93E\"\/>\r\n                        <rect x=\"64.9121\" y=\"25.4561\" width=\"36.0006\" height=\"36.0006\" transform=\"rotate(-45 64.9121 25.4561)\" fill=\"#ED6D05\"\/>\r\n                        <rect x=\"129.825\" y=\"25.4561\" width=\"36.0006\" height=\"36.0006\" transform=\"rotate(-45 129.825 25.4561)\" fill=\"#828182\"\/>\r\n                        <rect x=\"194.737\" y=\"25.4561\" width=\"36.0006\" height=\"36.0006\" transform=\"rotate(-45 194.737 25.4561)\" fill=\"#575756\"\/>\r\n                    <\/svg>\r\n                \r\n                \r\n                            <\/div>\r\n            <\/div>\r\n<\/div>\r\n                                    <\/div>\r\n\r\n        <div class=\"wp-block-propoint-grid__grid\">\r\n            \r\n                                                                                                                            <div class=\"wp-block-propoint-grid__item wp-block-propoint-grid__item--text wp-block-propoint-grid__item--text-center\">\r\n                                <p>Cycle time <strong>reduced to &lt; 30 seconds<\/strong> per unit<\/p>\n\r\n                            <\/div>\r\n                                                                                                                                            <div class=\"wp-block-propoint-grid__item wp-block-propoint-grid__item--text wp-block-propoint-grid__item--text-center\">\r\n                                <p><strong>Increased efficiency and throughput<\/strong> of the entire process<\/p>\n\r\n                            <\/div>\r\n                                                                                                                                            <div class=\"wp-block-propoint-grid__item wp-block-propoint-grid__item--text wp-block-propoint-grid__item--text-center\">\r\n                                <p><strong>Reduction of workstations<\/strong> from four to one without compromising quality<\/p>\n\r\n                            <\/div>\r\n                                                                                                                                            <div class=\"wp-block-propoint-grid__item wp-block-propoint-grid__item--text wp-block-propoint-grid__item--text-center\">\r\n                                <p>High <strong>stability and repeatability<\/strong> of assembly<\/p>\n\r\n                            <\/div>\r\n                                                                                                                                            <div class=\"wp-block-propoint-grid__item wp-block-propoint-grid__item--text wp-block-propoint-grid__item--text-center\">\r\n                                <p><strong>Quick changeovers<\/strong> between different product models<\/p>\n\r\n                            <\/div>\r\n                                                                                                                                            <div class=\"wp-block-propoint-grid__item wp-block-propoint-grid__item--text wp-block-propoint-grid__item--text-center\">\r\n                                <p>Finished products leave the line fully <strong>labeled and packaged<\/strong><\/p>\n\r\n                            <\/div>\r\n                                                                <\/div>\r\n<\/div>\r\n<\/section>\r\n","protected":false},"featured_media":3095,"template":"","meta":{"_acf_changed":true},"robot-manufacturer":[],"project-scope":[],"case-study-location":[],"line-type":[],"class_list":["post-2635","case-study","type-case-study","status-publish","has-post-thumbnail","hentry"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.0 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Fully Automated Wiper Assembly Line - PropointGMBH<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"http:\/\/propoint-gmbh.de\/en\/case-study\/fully-automated-wiper-assembly-line\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Fully Automated Wiper Assembly Line - PropointGMBH\" \/>\n<meta property=\"og:url\" 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