{"id":2632,"date":"2025-11-03T12:42:19","date_gmt":"2025-11-03T12:42:19","guid":{"rendered":"https:\/\/dev2.grupataka.pl\/propoint\/case-study\/wysokoefektywna-linia-montazowa-dla-grilli-marki-premium\/"},"modified":"2025-11-03T12:42:19","modified_gmt":"2025-11-03T12:42:19","slug":"high-efficiency-assembly-line-for-premium-grills","status":"publish","type":"case-study","link":"http:\/\/propoint-gmbh.de\/en\/case-study\/high-efficiency-assembly-line-for-premium-grills\/","title":{"rendered":"High-Efficiency Assembly Line for Premium Grills"},"content":{"rendered":"<section class=\"wp-block-propoint-case-entry\">\r\n    <div class=\"component component-container component-container--regular\">\r\n    <div class=\"wp-block-propoint-case-entry__grid\">\r\n            <div class=\"wp-block-propoint-case-entry__item\">\r\n                                    <div class=\"component-heading\">\r\n            <h3 class=\"component-heading__subheading\">\r\n            Realizacja\r\n        <\/h3>\r\n    \r\n    <div class=\"component-heading__wrapper component-heading__wrapper--align-center\">\r\n        <div class=\"component-heading__headline\">\r\n            \r\n            <h2 class=\"component-heading__heading component-heading__heading--large\">\r\n                                <strong>High-Efficiency Assembly Line for Premium Grills<\/strong>\r\n            <\/h2>\r\n        <\/div>\r\n\r\n            <\/div>\r\n<\/div>\r\n                \r\n                                    <div class=\"wp-block-propoint-case-entry__details\">\r\n                                                    <div class=\"wp-block-propoint-case-entry__detail\">\r\n                                <div class=\"wp-block-propoint-case-entry__text wp-block-propoint-case-entry__text--primary\">\r\n                                    Name\r\n                                <\/div>\r\n\r\n                                <div class=\"wp-block-propoint-case-entry__text\">\r\n                                    Robotic Assembly Line\r\n                                <\/div>\r\n                            <\/div>\r\n                                                    <div class=\"wp-block-propoint-case-entry__detail\">\r\n                                <div class=\"wp-block-propoint-case-entry__text wp-block-propoint-case-entry__text--primary\">\r\n                                    Industry\r\n                                <\/div>\r\n\r\n                                <div class=\"wp-block-propoint-case-entry__text\">\r\n                                    Home Appliances (HA)\r\n                                <\/div>\r\n                            <\/div>\r\n                                                    <div class=\"wp-block-propoint-case-entry__detail\">\r\n                                <div class=\"wp-block-propoint-case-entry__text wp-block-propoint-case-entry__text--primary\">\r\n                                    Scope\r\n                                <\/div>\r\n\r\n                                <div class=\"wp-block-propoint-case-entry__text\">\r\n                                    The project covered the comprehensive design, prefabrication, delivery, and commissioning of an assembly line that executes a range of advanced production processes: from precision screwdriving with torque control, through leak testing and flame tests, to product transport and buffering. Subsequent stages include labeling, closing and automatic carton sealing, visual inspection of labels, followed by automatic strapping, palletizing, and stretch wrapping.\r\n                                <\/div>\r\n                            <\/div>\r\n                                            <\/div>\r\n                            <\/div>\r\n\r\n            <div class=\"wp-block-propoint-case-entry__item\">\r\n                            <\/div>\r\n        <\/div>\r\n<\/div>\r\n<\/section>\r\n\n\n<section  class=\"wp-block-propoint-text-with-images\" style=\"\">\r\n    <div class=\"component component-container component-container--regular\">\r\n    <div class=\"wp-block-propoint-steps__heading\">\r\n                <div class=\"component-heading\">\r\n    \r\n    <div class=\"component-heading__wrapper component-heading__wrapper--align-center\">\r\n        <div class=\"component-heading__headline component-heading__headline--gap component-heading__headline--gap-small\">\r\n                            <div class=\"component-heading__chevron component-heading__chevron--small\">\r\n                    <svg width=\"56\" height=\"110\" viewBox=\"0 0 56 110\" fill=\"none\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\">\r\n                        <path d=\"M1 1.76336L54 55L0.999992 108.237\" stroke=\"white\" stroke-width=\"2.55\" stroke-miterlimit=\"10\"\/>\r\n                    <\/svg>\r\n                <\/div>\r\n            \r\n            <h2 class=\"component-heading__heading\">\r\n                                Challenge\r\n            <\/h2>\r\n        <\/div>\r\n\r\n            <\/div>\r\n<\/div>\r\n            <\/div>\r\n        \r\n                    <div class=\"wp-block-propoint-text-with-images__grid\">\r\n                                    <div class=\"wp-block-propoint-text-with-images__item wp-block-propoint-text-with-images__item--offset wp-block-propoint-text-with-images__item--fluid\">\r\n                        <p class=\"wp-block-propoint-text-with-images__text\">\r\n                            The client was opening a new plant and required a complete assembly line for the production of premium gas grills. The challenge was to create a highly efficient line designed for a large number of product variants differing in dimensions, weight, and accessory sets.\n\r\n                        <\/p>\r\n                    <\/div>\r\n                \r\n                            <\/div>\r\n        \r\n                    <div class=\"wp-block-propoint-text-with-images__grid\">\r\n                                    <div class=\"wp-block-propoint-text-with-images__item wp-block-propoint-text-with-images__item--image\">\r\n                        <img loading=\"lazy\" decoding=\"async\" width=\"2560\" height=\"1707\" src=\"http:\/\/propoint-gmbh.de\/wp-content\/uploads\/2025\/10\/realizacje-linia-montazowa-1-1-scaled-1.jpg\" class=\"attachment-full size-full\" alt=\"\" srcset=\"http:\/\/propoint-gmbh.de\/wp-content\/uploads\/2025\/10\/realizacje-linia-montazowa-1-1-scaled-1.jpg 2560w, http:\/\/propoint-gmbh.de\/wp-content\/uploads\/2025\/10\/realizacje-linia-montazowa-1-1-scaled-1-300x200.jpg 300w, http:\/\/propoint-gmbh.de\/wp-content\/uploads\/2025\/10\/realizacje-linia-montazowa-1-1-scaled-1-1024x683.jpg 1024w, http:\/\/propoint-gmbh.de\/wp-content\/uploads\/2025\/10\/realizacje-linia-montazowa-1-1-scaled-1-768x512.jpg 768w, http:\/\/propoint-gmbh.de\/wp-content\/uploads\/2025\/10\/realizacje-linia-montazowa-1-1-scaled-1-1536x1024.jpg 1536w, http:\/\/propoint-gmbh.de\/wp-content\/uploads\/2025\/10\/realizacje-linia-montazowa-1-1-scaled-1-2048x1366.jpg 2048w\" sizes=\"auto, (max-width: 2560px) 100vw, 2560px\" \/>\r\n\r\n                                            <\/div>\r\n                                    <div class=\"wp-block-propoint-text-with-images__item wp-block-propoint-text-with-images__item--image\">\r\n                        <img loading=\"lazy\" decoding=\"async\" width=\"2560\" height=\"1812\" src=\"http:\/\/propoint-gmbh.de\/wp-content\/uploads\/2025\/10\/realizacje-linia-montazowa-3-1-scaled-1.jpg\" class=\"attachment-full size-full\" alt=\"\" srcset=\"http:\/\/propoint-gmbh.de\/wp-content\/uploads\/2025\/10\/realizacje-linia-montazowa-3-1-scaled-1.jpg 2560w, http:\/\/propoint-gmbh.de\/wp-content\/uploads\/2025\/10\/realizacje-linia-montazowa-3-1-scaled-1-300x212.jpg 300w, http:\/\/propoint-gmbh.de\/wp-content\/uploads\/2025\/10\/realizacje-linia-montazowa-3-1-scaled-1-1024x725.jpg 1024w, http:\/\/propoint-gmbh.de\/wp-content\/uploads\/2025\/10\/realizacje-linia-montazowa-3-1-scaled-1-768x544.jpg 768w, http:\/\/propoint-gmbh.de\/wp-content\/uploads\/2025\/10\/realizacje-linia-montazowa-3-1-scaled-1-1536x1087.jpg 1536w, http:\/\/propoint-gmbh.de\/wp-content\/uploads\/2025\/10\/realizacje-linia-montazowa-3-1-scaled-1-2048x1450.jpg 2048w\" sizes=\"auto, (max-width: 2560px) 100vw, 2560px\" \/>\r\n\r\n                                            <\/div>\r\n                            <\/div>\r\n<\/div>\r\n<\/section>\r\n\n\n<section class=\"wp-block-propoint-listing\">\r\n    <div class=\"component component-container component-container--narrow\">\r\n    <div class=\"component-heading\">\r\n    \r\n    <div class=\"component-heading__wrapper component-heading__wrapper--align-center\">\r\n        <div class=\"component-heading__headline component-heading__headline--gap component-heading__headline--gap-small component-heading__headline--offset component-heading__headline--offset-small\">\r\n                            <div class=\"component-heading__chevron component-heading__chevron--small\">\r\n                    <svg width=\"56\" height=\"110\" viewBox=\"0 0 56 110\" fill=\"none\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\">\r\n                        <path d=\"M1 1.76336L54 55L0.999992 108.237\" stroke=\"white\" stroke-width=\"2.55\" stroke-miterlimit=\"10\"\/>\r\n                    <\/svg>\r\n                <\/div>\r\n            \r\n            <h2 class=\"component-heading__heading\">\r\n                                Technologies and Solutions\r\n            <\/h2>\r\n        <\/div>\r\n\r\n            <\/div>\r\n<\/div>\r\n        \r\n        <div class=\"wp-block-propoint-listing__list\">\r\n                            <span class=\"wp-block-propoint-listing__item\">\r\n                    FANUC robot\r\n                <\/span>\r\n                            <span class=\"wp-block-propoint-listing__item\">\r\n                    Siemens control system and PLC\r\n                <\/span>\r\n                            <span class=\"wp-block-propoint-listing__item\">\r\n                    Control cabinets and HMI panels designed and manufactured by PROPOINT SERVICES\r\n                <\/span>\r\n                            <span class=\"wp-block-propoint-listing__item\">\r\n                    ET200S control modules\r\n                <\/span>\r\n                            <span class=\"wp-block-propoint-listing__item\">\r\n                    Integration with the client\u2019s SAP system\r\n                <\/span>\r\n                    <\/div>\r\n<\/div>\r\n<\/section>\r\n\n\n<section  class=\"wp-block-propoint-text-with-images\" style=\"\">\r\n    <div class=\"component component-container component-container--regular\">\r\n    <div class=\"wp-block-propoint-steps__heading\">\r\n                <div class=\"component-heading\">\r\n    \r\n    <div class=\"component-heading__wrapper component-heading__wrapper--align-center\">\r\n        <div class=\"component-heading__headline component-heading__headline--gap component-heading__headline--gap-small\">\r\n                            <div class=\"component-heading__chevron component-heading__chevron--small\">\r\n                    <svg width=\"56\" height=\"110\" viewBox=\"0 0 56 110\" fill=\"none\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\">\r\n                        <path d=\"M1 1.76336L54 55L0.999992 108.237\" stroke=\"white\" stroke-width=\"2.55\" stroke-miterlimit=\"10\"\/>\r\n                    <\/svg>\r\n                <\/div>\r\n            \r\n            <h2 class=\"component-heading__heading\">\r\n                                Process and Execution\r\n            <\/h2>\r\n        <\/div>\r\n\r\n            <\/div>\r\n<\/div>\r\n            <\/div>\r\n        \r\n                    <div class=\"wp-block-propoint-text-with-images__grid\">\r\n                                    <div class=\"wp-block-propoint-text-with-images__item wp-block-propoint-text-with-images__item--offset\">\r\n                        <p class=\"wp-block-propoint-text-with-images__text wp-block-propoint-text-with-images__text--constrained\">\r\n                            The project began with an advanced simulation in the Plant Simulation environment, which enabled precise analysis of workstation layouts, staffing requirements, and detection of potential production bottlenecks. As a result, the client gained an optimized assembly line layout tailored to real spatial and logistical constraints.\n\r\n                        <\/p>\r\n                    <\/div>\r\n                \r\n                                    <div class=\"wp-block-propoint-text-with-images__item\">\r\n                        <p class=\"wp-block-propoint-text-with-images__text wp-block-propoint-text-with-images__text--highlighted wp-block-propoint-text-with-images__text--constrained\">\r\n                            After concept approval, we integrated the efforts of all departments \u2013 from mechanical and electrical design, through PLC and robot programming, to system installation. The project, spread over several months, required effective coordination of deliveries, especially regarding electronic components. To maintain workflow continuity, temporary control modules were implemented with the plan to replace them with new versions once the supply chain stabilized.\nThe final production line was designed for maximum efficiency and quality \u2013 handling technological processes in a logical sequence: from screwdriving and torque measurement, through leak and flame testing, to labeling, final packaging, and automatic carton sealing.\n\r\n                        <\/p>\r\n                    <\/div>\r\n                            <\/div>\r\n        \r\n                    <div class=\"wp-block-propoint-text-with-images__grid\">\r\n                                    <div class=\"wp-block-propoint-text-with-images__item wp-block-propoint-text-with-images__item--image\">\r\n                        <img loading=\"lazy\" decoding=\"async\" width=\"2560\" height=\"1707\" src=\"http:\/\/propoint-gmbh.de\/wp-content\/uploads\/2025\/10\/realizacje-linia-montazowa-2-1-scaled-1.jpg\" class=\"attachment-full size-full\" alt=\"\" srcset=\"http:\/\/propoint-gmbh.de\/wp-content\/uploads\/2025\/10\/realizacje-linia-montazowa-2-1-scaled-1.jpg 2560w, http:\/\/propoint-gmbh.de\/wp-content\/uploads\/2025\/10\/realizacje-linia-montazowa-2-1-scaled-1-300x200.jpg 300w, http:\/\/propoint-gmbh.de\/wp-content\/uploads\/2025\/10\/realizacje-linia-montazowa-2-1-scaled-1-1024x683.jpg 1024w, http:\/\/propoint-gmbh.de\/wp-content\/uploads\/2025\/10\/realizacje-linia-montazowa-2-1-scaled-1-768x512.jpg 768w, http:\/\/propoint-gmbh.de\/wp-content\/uploads\/2025\/10\/realizacje-linia-montazowa-2-1-scaled-1-1536x1024.jpg 1536w, http:\/\/propoint-gmbh.de\/wp-content\/uploads\/2025\/10\/realizacje-linia-montazowa-2-1-scaled-1-2048x1366.jpg 2048w\" sizes=\"auto, (max-width: 2560px) 100vw, 2560px\" \/>\r\n\r\n                                            <\/div>\r\n                            <\/div>\r\n<\/div>\r\n<\/section>\r\n\n\n<section class=\"wp-block-propoint-grid\">\r\n    <div class=\"component component-container component-container--regular\">\r\n    <div class=\"wp-block-propoint-grid__header\">\r\n                                                <div class=\"component-heading\">\r\n    \r\n    <div class=\"component-heading__wrapper component-heading__wrapper--align-center\">\r\n        <div class=\"component-heading__headline component-heading__headline--gap component-heading__headline--gap-small\">\r\n                            <div class=\"component-heading__chevron component-heading__chevron--small\">\r\n                    <svg width=\"56\" height=\"110\" viewBox=\"0 0 56 110\" fill=\"none\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\">\r\n                        <path d=\"M1 1.76336L54 55L0.999992 108.237\" stroke=\"white\" stroke-width=\"2.55\" stroke-miterlimit=\"10\"\/>\r\n                    <\/svg>\r\n                <\/div>\r\n            \r\n            <h2 class=\"component-heading__heading\">\r\n                                Results\r\n            <\/h2>\r\n        <\/div>\r\n\r\n                    <div class=\"component-heading__side component-heading__side--spaced\">\r\n                                    <svg class=\"component-heading__ornament\" width=\"246\" height=\"51\" viewBox=\"0 0 246 51\" fill=\"none\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\">\r\n                        <rect y=\"25.4561\" width=\"36.0006\" height=\"36.0006\" transform=\"rotate(-45 0 25.4561)\" fill=\"#F7A93E\"\/>\r\n                        <rect x=\"64.9121\" y=\"25.4561\" width=\"36.0006\" height=\"36.0006\" transform=\"rotate(-45 64.9121 25.4561)\" fill=\"#ED6D05\"\/>\r\n                        <rect x=\"129.825\" y=\"25.4561\" width=\"36.0006\" height=\"36.0006\" transform=\"rotate(-45 129.825 25.4561)\" fill=\"#828182\"\/>\r\n                        <rect x=\"194.737\" y=\"25.4561\" width=\"36.0006\" height=\"36.0006\" transform=\"rotate(-45 194.737 25.4561)\" fill=\"#575756\"\/>\r\n                    <\/svg>\r\n                \r\n                \r\n                            <\/div>\r\n            <\/div>\r\n<\/div>\r\n                                    <\/div>\r\n\r\n        <div class=\"wp-block-propoint-grid__grid\">\r\n            \r\n                                                                                                                            <div class=\"wp-block-propoint-grid__item wp-block-propoint-grid__item--text wp-block-propoint-grid__item--text-center\">\r\n                                <p><strong>Increased production efficiency<\/strong> up to 800 units per shift<\/p>\n\r\n                            <\/div>\r\n                                                                                                                                            <div class=\"wp-block-propoint-grid__item wp-block-propoint-grid__item--text wp-block-propoint-grid__item--text-center\">\r\n                                <p>High OEE achieved through <strong>optimal process organization<\/strong> and quality control<\/p>\n\r\n                            <\/div>\r\n                                                                                                                                            <div class=\"wp-block-propoint-grid__item wp-block-propoint-grid__item--text wp-block-propoint-grid__item--text-center\">\r\n                                <p>Full integration with the SAP system, enabling <strong>complete control<\/strong> of product models and production flow<\/p>\n\r\n                            <\/div>\r\n                                                                                                                                            <div class=\"wp-block-propoint-grid__item wp-block-propoint-grid__item--text wp-block-propoint-grid__item--text-center\">\r\n                                <p>Elimination of repackaging thanks to an <strong>optimized assembly process layout<\/strong><\/p>\n\r\n                            <\/div>\r\n                                                                                                                                            <div class=\"wp-block-propoint-grid__item wp-block-propoint-grid__item--text wp-block-propoint-grid__item--text-center\">\r\n                                <p><strong>High repeatability and end-product quality<\/strong> ensured by advanced technologies and automation<\/p>\n\r\n                            <\/div>\r\n                                                                                                                                            <div class=\"wp-block-propoint-grid__item wp-block-propoint-grid__item--text wp-block-propoint-grid__item--text-center\">\r\n                                <p>System readiness for <strong>future expansion<\/strong> and increased robotics integration<\/p>\n\r\n                            <\/div>\r\n                                                                <\/div>\r\n<\/div>\r\n<\/section>\r\n","protected":false},"featured_media":3086,"template":"","meta":{"_acf_changed":true},"robot-manufacturer":[],"project-scope":[],"case-study-location":[],"line-type":[],"class_list":["post-2632","case-study","type-case-study","status-publish","has-post-thumbnail","hentry"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.0 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>High-Efficiency Assembly Line for Premium Grills - PropointGMBH<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"http:\/\/propoint-gmbh.de\/en\/case-study\/high-efficiency-assembly-line-for-premium-grills\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"High-Efficiency Assembly Line for Premium Grills - PropointGMBH\" \/>\n<meta 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