{"id":2613,"date":"2025-11-05T12:16:02","date_gmt":"2025-11-05T12:16:02","guid":{"rendered":"https:\/\/dev2.grupataka.pl\/propoint\/case-study\/automatyzacja-spawania-elementow-zawieszenia\/"},"modified":"2025-11-05T12:16:02","modified_gmt":"2025-11-05T12:16:02","slug":"welding-automation-for-suspension-components","status":"publish","type":"case-study","link":"http:\/\/propoint-gmbh.de\/en\/case-study\/welding-automation-for-suspension-components\/","title":{"rendered":"Welding Automation for Suspension Components"},"content":{"rendered":"<section class=\"wp-block-propoint-case-entry\">\r\n    <div class=\"component component-container component-container--regular\">\r\n    <div class=\"wp-block-propoint-case-entry__grid\">\r\n            <div class=\"wp-block-propoint-case-entry__item\">\r\n                                    <div class=\"component-heading\">\r\n            <h3 class=\"component-heading__subheading\">\r\n            Case study\r\n        <\/h3>\r\n    \r\n    <div class=\"component-heading__wrapper component-heading__wrapper--align-center\">\r\n        <div class=\"component-heading__headline\">\r\n            \r\n            <h2 class=\"component-heading__heading component-heading__heading--large\">\r\n                                <strong>Welding Automation for Suspension Components<\/strong>\r\n            <\/h2>\r\n        <\/div>\r\n\r\n            <\/div>\r\n<\/div>\r\n                \r\n                                    <div class=\"wp-block-propoint-case-entry__details\">\r\n                                                    <div class=\"wp-block-propoint-case-entry__detail\">\r\n                                <div class=\"wp-block-propoint-case-entry__text wp-block-propoint-case-entry__text--primary\">\r\n                                    Name\r\n                                <\/div>\r\n\r\n                                <div class=\"wp-block-propoint-case-entry__text\">\r\n                                    Robotic Welding Station\r\n                                <\/div>\r\n                            <\/div>\r\n                                                    <div class=\"wp-block-propoint-case-entry__detail\">\r\n                                <div class=\"wp-block-propoint-case-entry__text wp-block-propoint-case-entry__text--primary\">\r\n                                    Industry\r\n                                <\/div>\r\n\r\n                                <div class=\"wp-block-propoint-case-entry__text\">\r\n                                    Automotive\r\n                                <\/div>\r\n                            <\/div>\r\n                                                    <div class=\"wp-block-propoint-case-entry__detail\">\r\n                                <div class=\"wp-block-propoint-case-entry__text wp-block-propoint-case-entry__text--primary\">\r\n                                    Scope\r\n                                <\/div>\r\n\r\n                                <div class=\"wp-block-propoint-case-entry__text\">\r\n                                    Design and implementation of a fully robotic welding station for precise welding of components with complex geometries \u2013 welding automation for the automotive industry.\r\n                                <\/div>\r\n                            <\/div>\r\n                                            <\/div>\r\n                            <\/div>\r\n\r\n            <div class=\"wp-block-propoint-case-entry__item\">\r\n                                    <div class=\"wp-block-propoint-case-entry__image\">\r\n                        <img loading=\"lazy\" decoding=\"async\" width=\"566\" height=\"738\" src=\"http:\/\/propoint-gmbh.de\/wp-content\/uploads\/2025\/10\/Rectangle-62-5.jpg\" class=\"attachment-full size-full\" alt=\"\" srcset=\"http:\/\/propoint-gmbh.de\/wp-content\/uploads\/2025\/10\/Rectangle-62-5.jpg 566w, http:\/\/propoint-gmbh.de\/wp-content\/uploads\/2025\/10\/Rectangle-62-5-230x300.jpg 230w\" sizes=\"auto, (max-width: 566px) 100vw, 566px\" \/>\r\n                    <\/div>\r\n                            <\/div>\r\n        <\/div>\r\n<\/div>\r\n<\/section>\r\n\n\n<section  class=\"wp-block-propoint-text-with-images\" style=\"\">\r\n    <div class=\"component component-container component-container--regular\">\r\n    <div class=\"wp-block-propoint-steps__heading\">\r\n                <div class=\"component-heading\">\r\n    \r\n    <div class=\"component-heading__wrapper component-heading__wrapper--align-center\">\r\n        <div class=\"component-heading__headline component-heading__headline--gap component-heading__headline--gap-small\">\r\n                            <div class=\"component-heading__chevron component-heading__chevron--small\">\r\n                    <svg width=\"56\" height=\"110\" viewBox=\"0 0 56 110\" fill=\"none\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\">\r\n                        <path d=\"M1 1.76336L54 55L0.999992 108.237\" stroke=\"white\" stroke-width=\"2.55\" stroke-miterlimit=\"10\"\/>\r\n                    <\/svg>\r\n                <\/div>\r\n            \r\n            <h2 class=\"component-heading__heading\">\r\n                                Challenge\r\n            <\/h2>\r\n        <\/div>\r\n\r\n            <\/div>\r\n<\/div>\r\n            <\/div>\r\n        \r\n                    <div class=\"wp-block-propoint-text-with-images__grid\">\r\n                                    <div class=\"wp-block-propoint-text-with-images__item wp-block-propoint-text-with-images__item--offset\">\r\n                        <p class=\"wp-block-propoint-text-with-images__text wp-block-propoint-text-with-images__text--constrained\">\r\n                            An automotive client manufacturing suspension systems, mainly shock absorbers, required a solution enabling fast and repeatable welding of parts with intricate shapes.\n\r\n                        <\/p>\r\n                    <\/div>\r\n                \r\n                                    <div class=\"wp-block-propoint-text-with-images__item\">\r\n                        <p class=\"wp-block-propoint-text-with-images__text wp-block-propoint-text-with-images__text--highlighted wp-block-propoint-text-with-images__text--constrained\">\r\n                            The project aimed to <strong>increase production efficiency, improve weld quality,<\/strong> and <strong>minimize the impact of heat input and material deformation.\n<\/strong>\n\r\n                        <\/p>\r\n                    <\/div>\r\n                            <\/div>\r\n<\/div>\r\n<\/section>\r\n\n\n<section class=\"wp-block-propoint-listing\">\r\n    <div class=\"component component-container component-container--narrow\">\r\n    <div class=\"component-heading\">\r\n    \r\n    <div class=\"component-heading__wrapper component-heading__wrapper--align-center\">\r\n        <div class=\"component-heading__headline component-heading__headline--gap component-heading__headline--gap-small component-heading__headline--offset component-heading__headline--offset-small\">\r\n                            <div class=\"component-heading__chevron component-heading__chevron--small\">\r\n                    <svg width=\"56\" height=\"110\" viewBox=\"0 0 56 110\" fill=\"none\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\">\r\n                        <path d=\"M1 1.76336L54 55L0.999992 108.237\" stroke=\"white\" stroke-width=\"2.55\" stroke-miterlimit=\"10\"\/>\r\n                    <\/svg>\r\n                <\/div>\r\n            \r\n            <h2 class=\"component-heading__heading\">\r\n                                Technologies and Solutions\r\n            <\/h2>\r\n        <\/div>\r\n\r\n            <\/div>\r\n<\/div>\r\n        \r\n        <div class=\"wp-block-propoint-listing__list\">\r\n                            <span class=\"wp-block-propoint-listing__item\">\r\n                    2 welding robots integrated with a 5-axis ABB positioner\r\n                <\/span>\r\n                            <span class=\"wp-block-propoint-listing__item\">\r\n                    FRONIUS CMT (Cold Metal Transfer) welding technology\r\n                <\/span>\r\n                            <span class=\"wp-block-propoint-listing__item\">\r\n                    Control system: Siemens SIMATIC with operator panel\r\n                <\/span>\r\n                            <span class=\"wp-block-propoint-listing__item\">\r\n                    Modular design based on a supporting frame and mobile power supply modules\r\n                <\/span>\r\n                            <span class=\"wp-block-propoint-listing__item\">\r\n                    Safety systems: ASSA-ABLOY protective gate, SICK safety curtains\r\n                <\/span>\r\n                    <\/div>\r\n<\/div>\r\n<\/section>\r\n\n\n<section  class=\"wp-block-propoint-video\" style=\"\">\r\n        <div class=\"component component-container component-container--narrow\">\r\n    <div class=\"wp-block-propoint-video__columns\">\r\n                <div class=\"wp-block-propoint-video__column\">\r\n                    \r\n                                    <\/div>\r\n\r\n                <div class=\"wp-block-propoint-video__column wp-block-propoint-video__column--full\">\r\n                    <div class=\"wp-block-propoint-video__video\">\r\n                        <video src=\"http:\/\/propoint-gmbh.de\/wp-content\/uploads\/2025\/11\/volvo-1.png\" autoplay playsinline muted loop>\r\n                        <\/video>\r\n                    <\/div>\r\n                <\/div>\r\n            <\/div>\r\n<\/div>\r\n    <\/section>\r\n\n\n<section  class=\"wp-block-propoint-text-with-images\" style=\"\">\r\n    <div class=\"component component-container component-container--regular\">\r\n    <div class=\"wp-block-propoint-steps__heading\">\r\n                <div class=\"component-heading\">\r\n    \r\n    <div class=\"component-heading__wrapper component-heading__wrapper--align-center\">\r\n        <div class=\"component-heading__headline component-heading__headline--gap component-heading__headline--gap-small\">\r\n                            <div class=\"component-heading__chevron component-heading__chevron--small\">\r\n                    <svg width=\"56\" height=\"110\" viewBox=\"0 0 56 110\" fill=\"none\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\">\r\n                        <path d=\"M1 1.76336L54 55L0.999992 108.237\" stroke=\"white\" stroke-width=\"2.55\" stroke-miterlimit=\"10\"\/>\r\n                    <\/svg>\r\n                <\/div>\r\n            \r\n            <h2 class=\"component-heading__heading\">\r\n                                Process and Execution\r\n            <\/h2>\r\n        <\/div>\r\n\r\n            <\/div>\r\n<\/div>\r\n            <\/div>\r\n        \r\n                    <div class=\"wp-block-propoint-text-with-images__grid\">\r\n                                    <div class=\"wp-block-propoint-text-with-images__item wp-block-propoint-text-with-images__item--offset wp-block-propoint-text-with-images__item--fluid\">\r\n                        <p class=\"wp-block-propoint-text-with-images__text\">\r\n                            The project started with a detailed analysis of the client\u2019s production requirements, including part geometry, types of welds, and expected efficiency. Based on this data, the team designed a modular solution that can be easily adapted to future production changes. Special attention was given to operator ergonomics and the ability to quickly reconfigure the station.\n\r\n                        <\/p>\r\n                    <\/div>\r\n                \r\n                            <\/div>\r\n<\/div>\r\n<\/section>\r\n\n\n<section class=\"wp-block-propoint-grid\">\r\n    <div class=\"component component-container component-container--regular\">\r\n    <div class=\"wp-block-propoint-grid__header\">\r\n                                                <div class=\"component-heading\">\r\n    \r\n    <div class=\"component-heading__wrapper component-heading__wrapper--align-center\">\r\n        <div class=\"component-heading__headline component-heading__headline--gap component-heading__headline--gap-small\">\r\n                            <div class=\"component-heading__chevron component-heading__chevron--small\">\r\n                    <svg width=\"56\" height=\"110\" viewBox=\"0 0 56 110\" fill=\"none\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\">\r\n                        <path d=\"M1 1.76336L54 55L0.999992 108.237\" stroke=\"white\" stroke-width=\"2.55\" stroke-miterlimit=\"10\"\/>\r\n                    <\/svg>\r\n                <\/div>\r\n            \r\n            <h2 class=\"component-heading__heading\">\r\n                                Results\r\n            <\/h2>\r\n        <\/div>\r\n\r\n                    <div class=\"component-heading__side component-heading__side--spaced\">\r\n                                    <svg class=\"component-heading__ornament\" width=\"246\" height=\"51\" viewBox=\"0 0 246 51\" fill=\"none\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\">\r\n                        <rect y=\"25.4561\" width=\"36.0006\" height=\"36.0006\" transform=\"rotate(-45 0 25.4561)\" fill=\"#F7A93E\"\/>\r\n                        <rect x=\"64.9121\" y=\"25.4561\" width=\"36.0006\" height=\"36.0006\" transform=\"rotate(-45 64.9121 25.4561)\" fill=\"#ED6D05\"\/>\r\n                        <rect x=\"129.825\" y=\"25.4561\" width=\"36.0006\" height=\"36.0006\" transform=\"rotate(-45 129.825 25.4561)\" fill=\"#828182\"\/>\r\n                        <rect x=\"194.737\" y=\"25.4561\" width=\"36.0006\" height=\"36.0006\" transform=\"rotate(-45 194.737 25.4561)\" fill=\"#575756\"\/>\r\n                    <\/svg>\r\n                \r\n                \r\n                            <\/div>\r\n            <\/div>\r\n<\/div>\r\n                                    <\/div>\r\n\r\n        <div class=\"wp-block-propoint-grid__grid\">\r\n            \r\n                                                                                                                            <div class=\"wp-block-propoint-grid__item wp-block-propoint-grid__item--text wp-block-propoint-grid__item--text-center\">\r\n                                <p><strong>Flexible adaptation of the workstation<\/strong> to new components<\/p>\n\r\n                            <\/div>\r\n                                                                                                                                            <div class=\"wp-block-propoint-grid__item wp-block-propoint-grid__item--text wp-block-propoint-grid__item--text-center\">\r\n                                <p><strong>Minimization<\/strong> of deformations and heat impact on the material<\/p>\n\r\n                            <\/div>\r\n                                                                                                                                            <div class=\"wp-block-propoint-grid__item wp-block-propoint-grid__item--text wp-block-propoint-grid__item--text-center\">\r\n                                <p><strong>Precise arc control<\/strong> and process stability<\/p>\n\r\n                            <\/div>\r\n                                                                                                                                            <div class=\"wp-block-propoint-grid__item wp-block-propoint-grid__item--text wp-block-propoint-grid__item--text-center\">\r\n                                <p><strong>Joining of components<\/strong> made from different materials<\/p>\n\r\n                            <\/div>\r\n                                                                                                                                            <div class=\"wp-block-propoint-grid__item wp-block-propoint-grid__item--text wp-block-propoint-grid__item--text-center\">\r\n                                <p>Significant <strong>reduction of spatter<br \/>\n<\/strong><\/p>\n\r\n                            <\/div>\r\n                                                                                                                                            <div class=\"wp-block-propoint-grid__item wp-block-propoint-grid__item--text wp-block-propoint-grid__item--text-center\">\r\n                                <p><strong>Increased efficiency<\/strong> and <strong>material savings<\/strong><\/p>\n\r\n                            <\/div>\r\n                                                                                                                                            <div class=\"wp-block-propoint-grid__item wp-block-propoint-grid__item--text wp-block-propoint-grid__item--text-center\">\r\n                                <p><strong>High-quality and repeatable<\/strong> welds<\/p>\n\r\n                            <\/div>\r\n                                                                                                                                            <div class=\"wp-block-propoint-grid__item wp-block-propoint-grid__item--text wp-block-propoint-grid__item--text-center wp-block-propoint-grid__item--stretchable\">\r\n                                <p><strong>Reduced changeover time and improved<\/strong> work <strong>safety<\/strong><\/p>\n\r\n                            <\/div>\r\n                                                                <\/div>\r\n<\/div>\r\n<\/section>\r\n","protected":false},"featured_media":2710,"template":"","meta":{"_acf_changed":true},"robot-manufacturer":[],"project-scope":[],"case-study-location":[],"line-type":[],"class_list":["post-2613","case-study","type-case-study","status-publish","has-post-thumbnail","hentry"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.0 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Welding Automation for Suspension Components - PropointGMBH<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"http:\/\/propoint-gmbh.de\/en\/case-study\/welding-automation-for-suspension-components\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Welding Automation for Suspension Components - PropointGMBH\" \/>\n<meta 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