References

Automotive

Model: PPE41

Project duration: 26.06.2023 – ongoing

Project scope:

  • Hardware design – EPLAN
  • Electrical installation
  • Control cabinets prefabrication
  • Offline programming & simulation – OLP
  • Online commissioning of robots – ROB
  • 3D measurements
  • Software design – PLC
  • Online commissioning of PLC
  • Mechanical installation

Type of line: Battery Assembly Line

Robot supplier: FANUC

Number of robots: 135

Number of PLC constrollers: 30

Model: New line: NA0, NA1
Integration: G26, G20, G80, G21, G81

Project duration: OFFLINE: 01.08.2024 – ongoing
ONLINE: 01.12.2024 – ongoing

Project scope:

  • Hardware design – EPLAN
  • Offline programming & simulation – OLP
  • Software design – PLC
  • Online commissioning of PLC – PLC
  • SCADA
  • Online commissioning of robots – ROB

Type of line: EV Body Integration Assembly Line

Robot supplier: ABB

Number of robots: 133

Number of PLC constrollers: 19

Model: SK216/VW216

Project duration: OFFLINE: 15.04.2024 – 07.07.2024
ONLINE: 08.07.2024 – ongoing

Project scope:

  • Hardware design – EPLAN
  • Offline programming & simulation – OLP
  • Virtual commissioning – VIBN
  • Electrical installation
  • 3D measurements
  • Online commissioning of robots – ROB
  • Software design – PLC
  • Online commissioning of PLC
  • SCADA
  • Prefabrication & electrical line material delivery

Type of line: Body in White Subassembly Line: Inner Wheelhouse L+R, Rear Floor, Front Wall

Robot supplier: KUKA

Number of robots: 66

Number of PLC constrollers: 8

Model: SK216/VW216

Project duration: OFFLINE: 03.06.2024 – 30.06.2024
ONLINE: 01.07.2024 – ongoing
planned end date: 26.07.2026

Project scope:

  • Hardware design – EPLAN
  • Offline programming & simulation – OLP
  • Virtual commissioning – VIBN
  • Electrical installation
  • 3D measurements
  • Online commissioning of robots – ROB
  • Software design – PLC
  • Online commissioning of PLC
  • SCADA
  • Prefabrication & electrical line material delivery

Type of line: Upper Body Assembly Line

Robot supplier: KUKA

Number of robots: 196

Number of PLC constrollers: 21

Model: SK216/VW216

Project duration: OFFLINE: 02.09.2024 – 10.11.2024
ONLINE: 11.11.2024 – ongoing
planned end date: 26.07.2026

Project scope:

  • Hardware design – EPLAN
  • Offline programming & simulation – OLP
  • Virtual commissioning – VIBN
  • Electrical installation
  • 3D measurements
  • Online commissioning of robots – ROB
  • Software design – PLC
  • Online commissioning of PLC
  • SCADA
  • Prefabrication & electrical line material delivery

Type of line: Front Hood, Tailgate and Fender Panel Assembly Line

Robot supplier: KUKA

Number of robots: 96

Number of PLC constrollers: 14

Model: NA5, NA7

Project duration: 01.09.2023 – ongoing

Project scope:

  • Hardware design – EPLAN
  • Offline programming & simulation – OLP
  • Virtual commissioning – VIBN
  • Electrical installation
  • 3D measurements
  • Online commissioning of robots – ROB
  • Software design – PLC
  • Online commissioning of PLC
  • SCADA
  • Prefabrication & electrical line material delivery

Type of line: Hood and Tailgate Assembly Line

Robot supplier: FANUC

Number of robots: 66

Number of PLC constrollers: 6 + Laser Training Cell

Model: NA5, NA7

Project duration: 01.09.2023 – ongoing

Project scope:

  • Hardware design – EPLAN
  • Offline programming & simulation – OLP
  • Virtual commissioning – VIBN
  • Electrical installation
  • 3D measurements
  • Online commissioning of robots – ROB
  • Software design – PLC
  • Online commissioning of PLC
  • SCADA

Type of line: Wheelhouse L+R, Subassembly Line and Front End Assembly Line

Robot supplier: FANUC

Number of robots: 146

Number of PLC constrollers: 14

Model: W214, S214, X254

Project duration: 01.08.2020 – 31.03.2024

Project scope:

  • Hardware design – EPLAN
  • Control cabinets prefabrication
  • Offline programming & simulation – OLP
  • Software design – PLC
  • Online commissioning of PLC
  • Virtual commissioning – VIBN
  • SCADA
  • 3D measurements
  • Online commissioning of robots – ROB

Type of line: Body Assembly Line: Front & Rear Floor, Body Structure and Respot Station

Robot supplier: KUKA

Number of robots: 316

Number of PLC constrollers: 23

Model: V295, X254, W206, S206, A236, C236

Project duration: 01.01.2019 – 31.12.2024

Project scope:

  • Hardware design – EPLAN
  • Offline programming & simulation – OLP
  • Software design – PLC
  • Online commissioning of PLC
  • Virtual commissioning – VIBN
  • SCADA
  • 3D measurements
  • Online commissioning of robots – ROB

Type of line: Front & Rear Floor Assembly

Robot supplier: KUKA

Number of robots: 133

Number of PLC constrollers: 11

Model: SE12 / SE13

Project duration: 01.01.2020 – 31.12.2023

Project scope:

  • Hardware design – EPLAN
  • Offline programming & simulation – OLP
  • Software design – PLC
  • Online commissioning of PLC
  • Virtual commissioning – VIBN
  • Online commissioning of robots – ROB

Type of line: Battery Tray Line

Robot supplier: KUKA

Number of robots: 45

Number of PLC constrollers: 6

Model: PO426B

Project duration: OFFLINE: 01.09.2020 – 28.02.2021
ONLINE: 01.03.2021 – 31.03.2023
additional integration: 01.11.2023 – 30.11.2024

Project scope:

  • Hardware design – EPLAN
  • Production line layout design
  • Offline programming & simulation – OLP
  • Software design – PLC
  • Online commissioning of PLC
  • Virtual commissioning – VIBN
  • Online commissioning of robots – ROB
  • 3D measurements – quality control

Type of line: Battery enclosure assembly line

Robot supplier: KUKA

Number of robots: 49

Number of PLC constrollers: 9

Model: AU651

Project duration: 01.01.2015 – 31.12.2017

Project scope:

  • Software design – PLC
  • Online commissioning of PLC
  • Virtual commissioning – VIBN
  • SCADA
  • Online commissioning of robots – ROB

Type of line: Underbody & Floor Assembly Line

Robot supplier: KUKA

Number of robots: 250

Number of PLC constrollers: 46

Model: SK49x

Project duration: 30.05.2022 – 22.12.2024

Project scope:

  • Hardware design – EPLAN
  • Offline programming & simulation – OLP
  • Virtual commissioning – VIBN
  • Electrical installation
  • 3D measurements
  • Online commissioning of robots – ROB
  • Software design – PLC
  • Online commissioning of PLC
  • SCADA
  • Prefabrication & material delivery

Type of line: Bodyside Inner Panel

Robot supplier: KUKA

Number of robots: 74

Number of PLC constrollers: 8

Model: AU31x

Project duration: 01.05.2018 – 31.12.2021

Project scope:

  • Hardware design – EPLAN
  • Electrical installation
  • Control cabinets prefabrication
  • Offline programming & simulation – OLP
  • Software design – PLC
  • Online commissioning of PLC
  • 3D measurements
  • Online commissioning of robots – ROB

Type of line: Upper Body Assembly Line

Robot supplier: KUKA

Number of robots: 327

Number of PLC constrollers: 42

Model: PO426

Project duration: 05.10.2020 – 19.02.2023

Project scope:

  • Hardware design – EPLAN
  • Offline programming & simulation – OLP
  • Virtual commissioning – VIBN
  • 3D measurements
  • Software design – PLC
  • Online commissioning of PLC
  • SCADA
  • Online commissioning of robots – ROB

Type of line: Side Frame &Tailgate Modules

Robot supplier: ABB

Number of robots: 184

Number of PLC constrollers: 35

Model: U10, U11

Project duration: 01.01.2020 – 31.12.2024

Project scope:

  • Hardware design – EPLAN
  • Offline programming & simulation – OLP
  • Virtual commissioning – VIBN
  • Electrical installation
  • 3D measurements
  • Software design – PLC
  • Online commissioning of PLC
  • SCADA
  • Online commissioning of robots – ROB

Type of line: Side Frame Assembly

Robot supplier: ABB

Number of robots: 186

Number of PLC constrollers: 21

Model: F45, F49, F52

Project duration: 01.01.2014 – 31.12.2015

Project scope:

  • Offline programming & simulation – OLP
  • Software design – PLC
  • Online commissioning of PLC
  • Online commissioning of robots – ROB

Type of line: Underbody Assembly Line

Robot supplier: ABB/KUKA

Number of robots: 114

Number of PLC constrollers: 16

Model: AU49x

Project duration: 1.01.2013 – 31.12.2014

Project scope:

  • Software design – PLC
  • Online commissioning of PLC
  • SCADA
  • Online commissioning of robots – ROB

Type of line: Mid Floor Panel

Robot supplier: KUKA

Number of robots: 140

Number of PLC constrollers: 22

Model: NCG

Project duration: 29.09.2014 – 10.11.2019

Project scope:

  • Software design – PLC
  • Online commissioning of PLC
  • Offline programming & simulation – OLP
  • Virtual commissioning – VIBN
  • SCADA
  • Online commissioning of robots – ROB

Type of line: Rear Wall, Roof, and Floor Panels

Robot supplier: ABB

Number of robots: 120

Number of PLC constrollers: 18

Model: V431

Project duration: 29.09.2014 – 10.11.2019

Project scope:

  • HW DESIGN – EPLAN
  • SW DESIGN – PLC
  • ONLINE COMMISSIONING OF PLC – PLC
  • SCADA
  • ONLINE COMMISSIONING OF ROBOTS – ROB
  • VIRTUAL COMMISSIONING – VIBN
  • Hardware design – EPLAN
  • Software design – PLC
  • Online commissioning of PLC
  • Virtual commissioning – VIBN
  • SCADA
  • 3D measurements
  • Online commissioning of robots – ROB

Type of line: Bodyside Inner & Outer, Complete Body Framing, Respot Welding, Roof Loading, Weld & Grind Station, Doorline Assembly

Robot supplier: ABB

Number of robots: 96

Number of PLC constrollers: 15

Model: F40, F48PHEV, F39PHEV

Project duration: 01.01.2017 – 31.12.2019

Project scope:

  • Hardware design – EPLAN
  • Software design – PLC
  • Online commissioning of PLC
  • Virtual commissioning – VIBN
  • SCADA
  • Electrical installation
  • Online commissioning of robots – ROB

Type of line: Underbody Assembly Line

Robot supplier: ABB

Number of robots: 155

Number of PLC constrollers: 18

Model: AU326

Project duration:  01.04.2017 – 31.12.2018

Project scope:

  • Hardware design – EPLAN
  • Software design – PLC
  • Online commissioning of PLC
  • Virtual commissioning – VIBN
  • SCADA
  • Online commissioning of robots – ROB

Type of line: Underbody, Subassembly, Rear Floor, Front Floor, Front Wall

Robot supplier: FANUC

Number of robots: 330

Number of PLC constrollers: 32

Model: VW316/6, VW316/7

Project duration: 01.01.2018 – 31.12.2021

Project scope:

  • Hardware design – EPLAN
  • Offline programming & simulation – OLP
  • Virtual commissioning – VIBN
  • Control cabinets prefabrication
  • Electrical installation
  • 3D measurements
  • Software design – PLC
  • Online commissioning of PLC
  • SCADA
  • Online commissioning of robots – ROB
  • Prefabrication & electrical line material delivery

Type of line: Side Frame & Roof Modules, Upper Body Assembly and Respot

Robot supplier: KUKA

Number of robots: 269

Number of PLC constrollers: 32

Model: VW38x

Project duration: 01.06.2020 – 05.09.2021

Project scope:

  • Offline programming & simulation – OLP
  • Software design – PLC
  • Online commissioning of PLC
  • Virtual commissioning – VIBN
  • SCADA
  • 3D measurements
  • Online commissioning of robots – ROB

Type of line: Rear Floor & Longitudinal Beams

Robot supplier: FANUC

Number of robots: 100

Number of PLC constrollers: 13

General industry

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Two Chambers, One Laser, Endless Marking Possibilities
CASE STUDY
Welding Automation for Suspension Components
CASE STUDY
Precise Welding of Complex Geometry Objects
CASE STUDY
Intelligent Welding of Photovoltaic Mounting Hooks
CASE STUDY
High-Efficiency Assembly Line for Premium Grills
CASE STUDY
Fully Automated Wiper Assembly Line
CASE STUDY
Control Cabinets Without Compromise – From Problem to Success
CASE STUDY
WAGO Connectors – a Way to Simplify the Installation of 31 Control Cabinets
CASE STUDY
Compact Laser Cutter as an Alternative to a Guillotine
CASE STUDY
Two Chambers, One Laser, Endless Marking Possibilities

Have questions or need a quote?
Contact our expert:

Marcel Znamiec