Case study

Compact Laser Cutter as an Alternative to a Guillotine

Project Name
Mobile Laser Cutter for Preliminary Sheet Cutting
Industry
HVAC (Heating, Ventilation, and Air Conditioning)
Scope
In response to the needs of a manufacturer of modern heat pumps and air conditioning systems, we designed and implemented a compact, automated laser cutting machine for precise steel sheet cutting. The solution automated the first stage of the production process – preparing material for further processing on presses.

Challenge

The client required a mobile device for preliminary sheet cutting that would ensure precision, repeatability, and quick changeovers with minimal operator involvement. Existing technologies, such as guillotine shears, did not meet the requirements of modern, flexible production.

Key challenges included automating material width settings, reducing errors caused by manual positioning, and improving ergonomics and workplace safety.

Technologies and Solutions

IPG Photonics fiber laser (500 W) Drive and control system: Mitsubishi (controller + servomotors) Pneumatic nozzle and clamping system Automatic changeover for material width

Process and Implementation

The laser cutting machine was designed to fit actual production conditions – its compact construction with a 500 × 200 mm working area allows easy relocation within the hall without disassembly.

The implemented guiding, positioning, and clamping systems enabled full automation of the preliminary sheet cutting process. The device can be relocated and used flexibly in different production zones, making it an ideal solution for dynamic manufacturing environments.

Results

Significant reduction in material preparation time

Elimination of errors typical of manual positioning

Improved operator ergonomics and safety

Machine mobility allows operation in various areas of the plant

Improved quality and repeatability of cut shapes, directly impacting subsequent production stages