Case study

Two Chambers, One Laser, Endless Marking Possibilities

Project Name
Universal Laser Marker
Industry
Energy
Scope
Comprehensive design, construction, delivery, and implementation of an advanced laser marking system, enabling fast and precise marking of components of various sizes.

Challenge

A manufacturer of capacitor batteries for reactive power compensation faced a specific challenge: they needed a universal, energy-efficient solution for marking components of different dimensions.

Key requirements included high quality and repeatability of marking, flexibility to handle multiple product types, ease of operation, rapid device changeovers, and minimal energy consumption.

Technologies and Solutions

20W laser marker, optimized for marking polymers and metals Two-process-chamber design (1200 × 650 × 200 mm) enabling continuous operation and high throughput Dedicated production fixtures ensuring marking repeatability DATALOGIC LIGHTER software and SIMATIC WinCC Runtime Safety systems: safety interlocks, emergency stop button Energy-efficient components and a mobile, compact construction with lockable casters

Process and Implementation

The laser marker was designed and manufactured by experts from the PROPOINT Machinery Division. The device features an intuitive operator panel and inspection window for full process control. PLC-based control allows the operator to quickly change marking patterns without technical support.

Results

Significant increase in marking process efficiency and continuity

High quality and repeatability of both text and graphic markings

Reduced energy consumption thanks to energy-efficient components

Simplified operation and rapid changeovers, reducing downtime

Easy adaptation to different component sizes and product types